Screw Threads

Screw threads fall into two categories; The primary use is probably that of fasteners ie. nuts and bolts, included in this are connectors such as pipe fittings etc. The other use is as a positioning device such as a lead-screw. The thread forms utilized for these applications can be quite different; it is possible for the normal series of thread forms more typically,' used as fasteners, to be used for lead screws. However, it is not possible to use the thread forms designed for lead screws as fasteners.

Thread forms currently in use are:-

Threads which have been superseded but may still be encountered :-

Threads which are mainly used in the USA but may be found in the UK automobiles and aircraft.

Many countries including the UK had their own form of metric thread, but these have long been superseded by the ISO metric series.
The ISO metric screw thread form is used in the UK these days, but supplies of nuts and bolts manufactured to the superseded forms such as are still available to special order.
The British Standard Pipe thread has been adopted as the ISO standard pipe thread. Although the list of threads is in imperial fractional sizes all other dimensions have been converted to the metric equivalent.
British Association threads are still used in instrument manufacture. This is because of the useful range available, not duplicated by the ISO series.

Screw Thread Terms

Major Diameter
Is the diameter of the crests of an external thread and the roots of an internal thread.

Minor Diameter
Is the diameter of the roots of an external thread and the crests of an internal thread, sometimes referred to as the core diameter.

Pitch
Is the axial distance from a point (usually the crest) on a screw thread to a corresponding point on the adjacent thread.

Lead
Is the distance through which a screw thread moves axially in one revolution. On a single start thread the lead and pitch are identical; on a two start thread the lead is twice the pitch; on a three start thread the lead is three times the pitch and so on:

For positioning devices especially heavily loaded lead screws, there are special types of thread form of which Acme and Square are examples.
Another type of screw thread used in these applications is the recirculating ball screw; these are used where a reduction in friction is an advantage, but because of their complexity, are more expensive. Recirculating ball screws can only be used as a unit, ie, the nut cannot be removed,
Their operation is as follows:-
A number of ground balls are inserted between external and internal grooves of helical form; the balIs feed continually from one end of the nut and circulate around between the internal and external grooves. As the halIs emerge from the grooves, they are fed through a channel to re-enter the screw again, thus a continuous flow is set up which acts like a rolling bearing thereby reducing friction.
Screw threads can be manufactured in most materials, but it should be noted that an external and internal thread designed to fit together, should not both be manufactured in stainless steel. This material will pick-up and bind in this situation unless large clearances or anti-sculling compound is used, It is quite likely that it will be impossible to dismantle any such components without inflicting considerable damage.


Definitions

A bolt is usually classified as having only part of it's length threaded and the rest plain. A screw is threaded over the whole of it's length under the head.

There are various types of Bolt and Screw heads used in engineering, the following being examples:

Hexagon head
Hexagon shaped head - tightened with a spanner. Probably the most frequently used of all bolts and screws.

Socket (cap) head
Raised head with hexagon shaped hole in the centre Tightened with hexagon (allen) key. Useful where space does not permit use of spanner also where head of bolt is recessed into component.

Countersunk head
Used where the bolt or screw head needs to be flush with the surface; a countersunk hole needs to be provided. Two types are commonly used; one with a slot for a screwdriver the other with a hexagonal hole for tightening with an Allen key.

The above types are those most commonly used, but there are others which are generally for use in light engineering; such as round head, mushroom head and cheesehead.

Set screws
These are used to prevent two parts in relation to moving one another. This is achieved by a pointed end on the screw "digging in" and preventing relative movement.

Shouldered bolts
Used when the depth to which a bolt may be screwed in needs to be restricted. Mainly used when the component held by the bolt must not be tightly clamped or the clamping force needs to be restricted. The shoulder will control the position of the bolt head.

Nuts

Hexagon nuts
Plain
An ordinary nut with no built in means of locking. Can be used in conjunction with locking washers or provided with some other form of anti-rotation system such as a locking plate.

Stiffnuts
Various types of stiffnut are available, some are manufactured with a number of threads deformed which grip the bolt thread; another type locks by means of an unthreaded nylon or fibre insert into which the bolt or screw will cut it's own thread, thereby providing a grip.

Slotted or castle nuts
These are provided with slots and when the nut is in it's tightened down position, the bolt or screw is drilled in line with one of the slots in the nut and a split pin inserted.

There are other forms of nuts such as those which are square in outline, but it is unusual for any of these to be used in engineering applications.

Washers

Washers are used to prevent damage to a component which can occur when a nut is tightened down. The nut can bite into the surface and cause severe scoring which in some circumstances could induce fatigue failure. Tapered washers are available when using a bolted connection on rolled steel sections. These sections often have tapered flanges which will not allow the bolt head or nut to lie fiat without deformation.
There are several types of locking washers which can be used to prevent a bolted connection coming loose. Of these the spring washer and serrated washer are the most common.


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This Information is an educational resource and is not to be reproduced (other than for private study) without written consent of the University of Southampton. copyright © Dave Whatley 1995
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